Control Systems Engineer
π Job Overview
- Job Title: Control Systems Engineer
- Company: W-Industries of Texas LLC
- Location: Baton Rouge, Louisiana, United States
- Job Type: On-site
- Category: Engineering
- Date Posted: 2025-08-01
- Experience Level: 2-5 years
π Role Summary
- Design, develop, program, and test PLC and/or DCS-based Control Systems in the Industrial Energy sector.
- Collaborate with project teams for scheduling, scope management, and execution.
- Provide remote support and troubleshooting for control systems after installation.
- Develop control system functional specifications, software applications, test procedures, and operations manuals.
π Enhancement Note: This role requires a strong understanding of control systems, PLC programming, and HMI/SCADA software applications. Proficiency in Allen-Bradley ControlLogix and Wonderware is essential, while experience with PlantPAx and Yokogawa DCS is a plus.
π» Primary Responsibilities
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Control System Design & Development:
- Develop control system functional specifications and control narratives.
- Design and specify controllers, I/O, communication modules, and instrumentation.
- Create block diagrams, panel layouts, wiring diagrams, and DC load lists.
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Software Programming & Testing:
- Develop PLC and HMI/SCADA software applications using Allen-Bradley ControlLogix and Wonderware.
- Execute test procedures to ensure system functionality and performance.
- Troubleshoot and resolve system issues remotely.
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Project Coordination & Support:
- Coordinate with project teams for scheduling, scope management, and execution.
- Provide technical support and guidance to project teams.
- Develop operations manuals and user documentation.
π Enhancement Note: This role requires strong problem-solving skills, technical writing abilities, and clear communication with internal teams and external clients. The ideal candidate will be self-motivated and able to work autonomously.
π Skills & Qualifications
Education:
- Bachelor of Science Degree in Electrical/Computer Engineering or Control Systems.
Experience:
- 3+ years of Petrochemical experience with 1 or more years of programming experience.
Required Skills:
- Controller/PLC programming (Allen-Bradley ControlLogix).
- HMI programming (Wonderware, Allen-Bradley).
- Understanding of P&IDs and process specifications.
- Plant-wide and package control system architecture.
- Safety within control system application.
- Strong written and verbal communication skills.
- Self-motivated with desire to work autonomously.
- Strong problem-solving skills.
- Technical writing.
Preferred Skills:
- Experience working on PlantPAx system.
- Experience working on Yokogawa DCS.
- Knowledge of multiple control communication protocols (EthenetIP, Modbus, OPC/DA, OPC/UA, Profibus/net, CIP, DLR).
- Knowledge of network architecture and telecommunication gateway configuration.
- Specification, configuration, and wiring of flow transmitter/computer, level, pressure, temperature instrumentation.
- Control system design (block diagram, panel layout, and wiring diagrams, DC load list, hazardous area, etc.).
π Enhancement Note: Candidates with experience in other controllers, HMIs, and general programming languages will have an advantage. Familiarity with the Oil and Gas industrial sector is also beneficial.
π Web Portfolio & Project Requirements
Portfolio Essentials:
- Demonstrate control system design and development projects.
- Showcase PLC and HMI/SCADA software applications.
- Highlight successful project coordination and support efforts.
Technical Documentation:
- Provide examples of control system functional specifications, control narratives, I/O lists, cause and effect matrices, and operations manuals.
- Include test procedures and results demonstrating system functionality and performance.
- Showcase remote support and troubleshooting experiences.
π΅ Compensation & Benefits
Salary Range: $75,000 - $110,000 per year (based on industry standards for a Control Systems Engineer with 3-5 years of experience in the Petrochemical industry in Baton Rouge, Louisiana)
Benefits:
- 401(k)
- Medical, dental, and vision insurance
- Basic Life, AD&D, Short and Long term Disability insurance
- Voluntary benefits
- FSA and HSA
- PTO
π― Team & Company Context
π’ Company Culture
Industry: W-Industries specializes in Automation Solutions, I&E Construction Services, Power Generation, and Packaged Equipment for the Energy and Industrial markets. This role will be part of the Technology Solutions Group based in Houston, Texas.
Company Size: W-Industries is a mid-sized company with a focus on providing innovative and reliable solutions to the energy industry. The Technology Solutions Group is a growing team dedicated to designing, developing, and implementing control systems for various energy sector applications.
Founded: W-Industries was founded in 1985 and has since grown to become a leading provider of automation solutions and I&E construction services.
Team Structure:
- The Technology Solutions Group consists of control systems engineers, software developers, and project managers working collaboratively to deliver high-quality control systems.
- The team follows an Agile/Scrum methodology for project management, with regular sprint planning, code reviews, and quality assurance practices.
- Cross-functional collaboration with designers, marketers, and other business teams is essential for successful project execution.
Development Methodology:
- The team uses Agile/Scrum methodologies for project management, with regular sprint planning, daily stand-ups, and sprint retrospectives.
- Code reviews, testing, and quality assurance practices are integral to the development process.
- Deployment strategies, CI/CD pipelines, and server management are handled by the DevOps team.
Company Website: W-Industries
π Enhancement Note: W-Industries values innovation, technical excellence, and customer satisfaction. The company encourages continuous learning and professional development, providing opportunities for growth and advancement within the organization.
π Career & Growth Analysis
Control Systems Engineer Career Level: This role is suited for an experienced control systems engineer with 3-5 years of experience in the Petrochemical industry. The ideal candidate will have a strong foundation in control system design, PLC programming, and HMI/SCADA software applications.
Reporting Structure: The control systems engineer will report directly to the Control Systems Manager and work collaboratively with other engineers, software developers, and project managers within the Technology Solutions Group.
Technical Impact: The control systems engineer will play a crucial role in designing, developing, and implementing control systems that optimize plant-wide and package control system architecture, ensuring safety and efficiency in the energy sector.
Growth Opportunities:
- Technical Skill Development: W-Industries encourages continuous learning and provides opportunities for engineers to develop their skills in emerging technologies, such as Industry 4.0, IoT, and AI.
- Technical Leadership: As the control systems engineer gains experience and demonstrates strong technical leadership, they may have the opportunity to mentor junior engineers, lead projects, or take on more complex system design and architecture roles.
- Career Progression: With experience and proven success, the control systems engineer may progress to a senior engineer, team lead, or management role within the Technology Solutions Group or other departments within W-Industries.
π Enhancement Note: W-Industries offers a supportive and collaborative work environment that fosters professional growth and development. The company values innovation, technical excellence, and customer satisfaction, providing opportunities for engineers to make a significant impact on the energy industry.
π Work Environment
Office Type: The Technology Solutions Group operates in a modern, collaborative office environment with state-of-the-art development tools, multiple monitors, and testing devices available for engineers.
Office Location(s): The Technology Solutions Group is based in Houston, Texas, with additional offices in Baton Rouge, Louisiana, and other locations across the United States.
Workspace Context:
- The collaborative workspace encourages cross-functional team interaction and knowledge sharing among engineers, software developers, and project managers.
- The office is equipped with development tools, multiple monitors, and testing devices to support engineers in designing, developing, and testing control systems.
- The work environment fosters continuous learning, technical mentoring, and professional development.
Work Schedule: The standard work schedule is Monday through Friday, 8:00 AM to 5:00 PM, with flexibility for deployment windows, maintenance, and project deadlines as needed.
π Enhancement Note: W-Industries values work-life balance and provides a flexible work environment that supports the needs of its employees while ensuring project deadlines are met and client expectations are exceeded.
π Application & Technical Interview Process
Interview Process:
- Phone Screen: A brief phone conversation to discuss the role, qualifications, and expectations.
- Technical Interview: A comprehensive technical interview focusing on control system design, PLC programming, and HMI/SCADA software applications. Candidates should be prepared to discuss their experience with P&IDs, process specifications, and safety within control system applications.
- Project Review: Candidates will be asked to present a control system project they have worked on, demonstrating their technical skills, problem-solving abilities, and communication effectiveness.
- Final Interview: A discussion with the hiring manager to assess cultural fit, career goals, and expectations.
Portfolio Review Tips:
- Highlight control system design and development projects, emphasizing the use of Allen-Bradley ControlLogix and Wonderware.
- Showcase successful project coordination and support efforts, demonstrating strong communication skills and problem-solving abilities.
- Include examples of technical documentation, such as control system functional specifications, control narratives, I/O lists, cause and effect matrices, and operations manuals.
Technical Challenge Preparation:
- Brush up on control system design principles, PLC programming, and HMI/SCADA software applications.
- Review P&IDs, process specifications, and safety within control system applications.
- Practice explaining technical concepts clearly and concisely, demonstrating strong communication skills.
ATS Keywords: [Controller/PLC Programming, Allen-Bradley ControlLogix, Wonderware, HMI Programming, Control System Design, P&IDs, Process Specifications, Safety, Problem Solving, Technical Writing, Network Architecture, Control Communication Protocols, Instrumentation, Electrical Control System Design, Petrochemical Industry, Energy Sector, Industrial Automation, Control Systems Engineer]
π Enhancement Note: W-Industries values strong technical skills and clear communication. Candidates who can demonstrate their expertise in control system design, PLC programming, and HMI/SCADA software applications, as well as their ability to work collaboratively with project teams, will be well-positioned for success in the interview process.
π Technology Stack & Web Infrastructure
Control System Platforms:
- Allen-Bradley ControlLogix
- Wonderware
- PlantPAx (experience is a plus)
- Yokogawa DCS (experience is a plus)
Programming Languages:
- Structured Text (ST)
- Ladder Logic (LL)
- Function Block Diagram (FBD)
- Sequential Function Chart (SFC)
- Instruction List (IL)
Development & DevOps Tools:
- Microsoft Windows operating system
- MS Office Applications
- AutoCAD Electrical
- RSLogix 5000
- InTouch
- FactoryTalk View SE
- FactoryTalk Historian
- FactoryTalk AssetCentre
- Prosoft Telecommunication Gateway
π Enhancement Note: W-Industries uses a combination of proprietary and industry-standard tools for control system design, development, and testing. Candidates with experience in these tools will be well-suited to the role.
π₯ Team Culture & Values
Control Systems Engineer Values:
- Technical excellence in control system design, PLC programming, and HMI/SCADA software applications.
- Strong problem-solving skills and a commitment to finding innovative solutions to technical challenges.
- Clear and concise communication, both written and verbal, with internal teams and external clients.
- Self-motivation and the ability to work autonomously, as well as collaboratively with project teams.
- A commitment to continuous learning and professional development.
Collaboration Style:
- W-Industries encourages a collaborative work environment, with regular team meetings, code reviews, and knowledge-sharing sessions.
- The Technology Solutions Group follows an Agile/Scrum methodology for project management, with regular sprint planning, daily stand-ups, and sprint retrospectives.
- Cross-functional collaboration with designers, marketers, and other business teams is essential for successful project execution.
π Enhancement Note: W-Industries values a positive, supportive, and inclusive work environment that fosters professional growth and development. The company encourages open communication, active listening, and constructive feedback to help employees reach their full potential.
β‘ Challenges & Growth Opportunities
Technical Challenges:
- Designing and developing control systems for complex, high-pressure, and hazardous environments in the energy sector.
- Integrating control systems with various third-party systems, such as SCADA, DCS, and other PLC-based systems.
- Ensuring the safety and reliability of control systems in accordance with industry standards and regulations.
- Troubleshooting and resolving system issues remotely, often under tight deadlines and high-pressure situations.
Learning & Development Opportunities:
- Technical Skill Development: W-Industries encourages continuous learning and provides opportunities for engineers to develop their skills in emerging technologies, such as Industry 4.0, IoT, and AI.
- Conference Attendance & Certification: The company supports employees in attending industry conferences, obtaining relevant certifications, and participating in professional organizations to stay current with the latest trends and best practices in control system design and development.
- Technical Mentorship & Leadership Development: As the control systems engineer gains experience and demonstrates strong technical leadership, they may have the opportunity to mentor junior engineers, lead projects, or take on more complex system design and architecture roles.
π Enhancement Note: W-Industries offers a challenging and rewarding work environment that encourages continuous learning, professional development, and career growth. The company values innovation, technical excellence, and customer satisfaction, providing opportunities for engineers to make a significant impact on the energy industry.
π‘ Interview Preparation
Technical Questions:
- Control System Design: Describe your experience with control system design, including block diagrams, panel layouts, wiring diagrams, and DC load lists. How do you ensure the safety and reliability of control systems in accordance with industry standards and regulations?
- PLC Programming: Walk us through your experience with PLC programming, specifically with Allen-Bradley ControlLogix. How do you approach structured text, ladder logic, function block diagram, sequential function chart, and instruction list programming?
- HMI Programming: Explain your experience with HMI programming, specifically with Wonderware. How do you ensure user-friendly, intuitive, and efficient user interfaces for control systems?
- Project Coordination & Support: Describe your experience coordinating with project teams for scheduling, scope management, and execution. How do you ensure the successful delivery of control system projects, on time and within budget?
Company & Culture Questions:
- Company Culture: How do you see yourself fitting into W-Industries' collaborative and inclusive work environment? What do you think you can bring to our team to help us continue to deliver innovative and reliable control systems to our clients?
- Technical Challenges: How do you approach technical challenges in control system design and development? Can you provide an example of a complex project you've worked on and how you overcame any obstacles you faced?
- Career Growth: Where do you see yourself in your career in the next 5-10 years? How does this role at W-Industries fit into your long-term career goals?
Portfolio Presentation Strategy:
- Control System Projects: Highlight your most impressive control system design and development projects, demonstrating your technical skills, problem-solving abilities, and communication effectiveness.
- Technical Documentation: Include examples of control system functional specifications, control narratives, I/O lists, cause and effect matrices, and operations manuals to showcase your technical writing abilities.
- Remote Support & Troubleshooting: Describe your experience providing remote support and troubleshooting for control systems after installation. How do you ensure the successful resolution of system issues, often under tight deadlines and high-pressure situations?
π Enhancement Note: W-Industries values strong technical skills, clear communication, and a commitment to continuous learning and professional development. Candidates who can demonstrate their expertise in control system design, PLC programming, and HMI/SCADA software applications, as well as their ability to work collaboratively with project teams, will be well-positioned for success in the interview process.
π Application Steps
To apply for this Control Systems Engineer position at W-Industries of Texas LLC:
- Tailor Your Resume: Highlight your relevant experience in control system design, PLC programming, and HMI/SCADA software applications. Include any experience with PlantPAx, Yokogawa DCS, or other relevant control system platforms.
- Prepare Your Portfolio: Showcase your most impressive control system design and development projects, demonstrating your technical skills, problem-solving abilities, and communication effectiveness. Include examples of technical documentation, such as control system functional specifications, control narratives, I/O lists, cause and effect matrices, and operations manuals.
- Practice Technical Interview Questions: Brush up on your control system design, PLC programming, and HMI/SCADA software applications skills. Review P&IDs, process specifications, and safety within control system applications. Practice explaining technical concepts clearly and concisely, demonstrating strong communication skills.
- Research W-Industries: Familiarize yourself with W-Industries' mission, values, and culture. Understand the company's focus on automation solutions, I&E construction services, power generation, and packaged equipment for the energy and industrial markets. Be prepared to discuss how your skills and experience align with the company's goals and objectives.
β οΈ Important Notice: This enhanced job description includes AI-generated insights and industry-standard assumptions. All details should be verified directly with W-Industries of Texas LLC before making application decisions.
Application Requirements
Candidates should have a Bachelor of Science Degree in Electrical/Computer Engineering or Control Systems and at least 3 years of experience in the Petrochemical industry, with a minimum of 1 year in programming. Proficiency in control system design, PLC programming, and understanding of P&IDs is essential.